Heat Exchanger Service, Turnaround & Maintenance Consultation
SERVICE & MAINTENANCE PLANNING

Heat Exchanger Service, Turnaround & Maintenance Consultation

Comprehensive engineering support to maximize heat transfer efficiency, diagnose tube bundle fouling, and execute turnaround maintenance.

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Inspection & assessment protocols
Maintenance planning & optimization
Performance monitoring & troubleshooting
Preventative maintenance schedules
Tube Bundle Retubing, Hydro-Jetting & Leak Integrity Solutions
EQUIPMENT RELIABILITY & RETUBING

Tube Bundle Retubing, Hydro-Jetting & Leak Integrity Solutions

Minimizing plant downtime with precision tube expansion, high-pressure hydro-cleaning, and NDT defect localization.

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Full bundle retubing & tubesheet rolling
High-pressure hydro cleaning up to 1000 bar
Helium & hydrostatic leak localization
On-site emergency turnaround mobilization
Third-Party Inspection (TPI) & Factory Acceptance Testing (FAT)
INDEPENDENT TPI QUALITY GATE

Third-Party Inspection (TPI) & Factory Acceptance Testing (FAT)

Independent stage-wise and pre-dispatch inspection verifying compliance with ASME Sec VIII Div 1, TEMA Class R/C/B, and API 660.

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Pre-dispatch quality gate verification
FAT & SAT witness & hydrotest signoff
WPS / PQR / WPQ welder qualification audit
Comprehensive TPI release certification
Shell & Tube, Plate Type (PHE) & Air Oil Cooler Consultation
COMPREHENSIVE EQUIPMENT COVERAGE

Shell & Tube, Plate Type (PHE) & Air Oil Cooler Consultation

From high-pressure hydrocarbon reboilers to hygienic plate pasteurizers and heavy air-cooled radiators.

Thermal Sizer Tool
Shell & Tube Exchangers (HSN 84195010)
Plate Type Exchangers (HSN 84195020)
Air Oil & Blast Coolers (HSN 84195090)
Thermal Duty & LMTD Sizer tool
Critical Process Applications

Industries We Serve & Consult For

Specialized thermal engineering, turnaround maintenance planning, retubing & statutory Third-Party Inspection (TPI) across heavy industrial sectors.

Power Generation
Thermal & Nuclear Power

Power Generation

Turbine surface condensers, stator water coolers, boiler feed preheaters & lube oil cooling.

ASME / TEMA
Oil & Gas
Upstream & Downstream

Oil & Gas

Crude preheat trains, fractionation reboilers, gas dehydration, flare gas recovery & offshore exchangers.

ASME / TEMA
Renewable Energy
Clean Tech & Green Power

Renewable Energy

Solar thermal receivers, geothermal binary cycle exchangers, biomass boilers & green hydrogen cooling.

ASME / TEMA
Data Center
Mission-Critical Cooling

Data Center

High-density direct-to-chip liquid cooling loops, cooling distribution units (CDUs) & chiller economizers.

ASME / TEMA
Water Treatment
WTP, STP & Desalination

Water Treatment

Thermal desalination evaporators, wastewater sludge heating, RO brine cooling & effluent heat recovery.

ASME / TEMA
Steel & Metallurgy
Smelting & Rolling Mills

Steel & Metallurgy

Blast furnace cooling staves, rolling mill hydraulic oil coolers, quench bath heat exchangers & coke oven gas.

ASME / TEMA
Chemical & Fertilizer
Aggressive & Corrosive Media

Chemical & Fertilizer

Sulfuric & nitric acid coolers, urea / ammonia synthesis condensers, phosphoric evaporators & exotic alloy PHE.

ASME / TEMA
Plastic Injection Molding & Machine tools
Hydraulics & Machine Tools

Plastic Injection Molding & Machine tools

Hydraulic oil coolers, mold temperature controllers, CNC spindle oil coolers & extrusion cooling baths.

ASME / TEMA
Marine & Offshore
Shipboard & Maritime Systems

Marine & Offshore

Titanium plate sea water coolers, main propulsion jacket water coolers, marine generator lube oil exchangers.

ASME / TEMA
Process Industries (Pulp, Paper & Sugar)
Continuous Process Plants

Process Industries (Pulp, Paper & Sugar)

Multi-effect juice evaporators, paper machine heat recovery hoods, black liquor preheaters & distillery coolers.

ASME / TEMA
HVAC Systems
District Cooling & Central HVAC

HVAC Systems

District cooling energy transfer stations (ETS), industrial chiller condensers, AHU coils & heat recovery wheels.

ASME / TEMA
11 Specialized Industrial Sectors
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MAXIMIZE YOUR INVESTMENT

Why Professional Heat Exchanger Maintenance Matters

From full lifecycle utilization to pre-dispatch third-party inspection, we safeguard your thermal equipment.

Complete Use of Your Asset
B.1 ASSET MANAGEMENT

Complete Use of Your Asset

Maximize the useful life of your machines and optimize your investment. We evaluate reliability, spare parts availability, operational cost-effectiveness, and life extension options through scheduled maintenance and upgrades.

Maximize Equipment ROI
Get Maximum Output
B.2 THERMAL EFFICIENCY

Get Maximum Output

Optimize heat transfer rates, minimize pressure drop, eliminate fouling and scaling, and balance fluid velocities and flow distribution to achieve peak thermal exchange efficiency between fluids.

Peak Thermodynamic Transfer
Avoid Taking Risks
B.3 RISK MITIGATION

Avoid Taking Risks

Routine maintenance is crucial to avoid plant emergencies. It detects problems early, prevents catastrophic failures, reduces unexpected downtime, and saves significant replacement costs.

Zero Unscheduled Outages
Prevent Loss of Performance & Leaks
B.4 ZERO LEAKAGE

Prevent Loss of Performance & Leaks

Prevent inter-fluid contamination and efficiency drop through regular inspections, high-quality materials and seals, correct installation, laser alignment, and continuous parameter tracking.

Gasket & Joint Integrity
Assistance on Site Installations
B.5 SITE ERECTION

Assistance on Site Installations

Comprehensive on-site support: technical engineering supervision, site inspection, proper nozzle alignment and piping connections, support structures verification, testing/commissioning, and operator training.

Expert Engineering Oversight
Check Once Before Dispatch (TPI)
B.6 QUALITY GATE

Check Once Before Dispatch (TPI)

Prevent quality risks, regulatory non-compliance, expensive return shipments, and warranty disputes. Independent third-party inspection ensures total accountability before equipment leaves the factory.

100% Pre-Dispatch Verified
CORE CAPABILITIES

Service, Maintenance & Third-Party Inspection (TPI)

Our expert team of certified engineers delivers end-to-end technical consulting across the complete operational lifecycle.

1

Service and Maintenance

Comprehensive ongoing care and turnaround optimization

Service and Maintenance
1.1 Inspection and Assessment:

Thorough inspections of Heat Exchangers to identify potential issues or performance concerns. Overall condition assessment including tube bundle integrity, fouling or scaling, corrosion, leaks, and structural integrity. Detailed inspection reports with actionable repair recommendations.

1.2 Maintenance Planning and Optimization:

Customized maintenance plans based on your specific operational conditions. Optimizing schedules to minimize plant downtime, maximize efficiency, and extend equipment lifespan. Guidance on cleaning procedures, tube bundle replacement, and gasket replacement.

1.3 Performance Monitoring and Troubleshooting:

Tracking and analyzing operational parameters and performance indicators. Pinpointing bottlenecks, inefficiencies, and deviations from design specifications with immediate troubleshooting support.

2

Third-Party Inspection (TPI)

Independent quality verification & code compliance

Third-Party Inspection (TPI)
2.1 Independent Inspection:

Independent, unbiased Third-Party Inspections to ensure full compliance with ASME, TEMA, API, and client specifications. Services include material verification (PMI), dimensional checks, non-destructive testing (RT/UT/DPT), hydrostatic pressure testing, and documentation review.

2.2 Certification and Compliance:

Assistance in obtaining mandatory statutory certifications, regulatory approvals, and documentation packages demonstrating the safety and quality of your equipment.

2.3 Factory Acceptance Testing (FAT) & Site Acceptance Testing (SAT):

Rigorous verification of performance, leak tightness, and operational functionality for both new and refurbished heat exchangers prior to dispatch and during on-site commissioning.

CORE PRODUCT CAPABILITIES

Equipment Covered Under Our Services & Inspection

We service, maintain, and inspect all major categories of industrial heat exchangers.

Shell & Tube Heat Exchangers
HSN: 84195010

Shell & Tube Heat Exchangers

TEMA Class R, C, and B fixed tubesheet, U-tube, and floating head bundles engineered for heavy chemical, refinery, and power process streams.

  • ✓ Retubing & Orbital TIG Welding
  • ✓ Hydro testing up to 600 bar
  • ✓ Material & Dimensional TPI
Technical Details
Plate Type Heat Exchangers
HSN: 84195020

Plate Type Heat Exchangers

Gasketed, semi-welded, and brazed plate heat exchangers delivering high thermal coefficients and close approach temperatures for HVAC, food, and chemical plants.

  • ✓ Plate pack chemical cleaning
  • ✓ Gasket replacement (NBR, EPDM, Viton)
  • ✓ Integrity & leak tightness FAT
Technical Details
Air Oil / Air Blast Coolers
HSN: 84195090

Air Oil / Air Blast Coolers

Fin-fan air blast coolers eliminating cooling water requirements for hydraulic systems, gas compression, and power generation turbines.

  • ✓ Fin tube cleaning & inspection
  • ✓ Fan airflow & vibration testing
  • ✓ Header box plug & gasket check
Technical Details
ON-SITE & WORKSHOP EXECUTION

Field Execution & Inspection Showcase

Real photographic documentation from our on-site maintenance assessments, hydrotesting, tube bundle extraction, and third-party inspection audits.

Hydrostatic Pressure Testing
Hydrostatic Pressure Testing
Fabrication Bay & Alignment
Fabrication Bay & Alignment
Tubesheet Ligament Verification
Tubesheet Ligament Verification
Baffle Spacing & Tube Insertion
Baffle Spacing & Tube Insertion
NDT Dye Penetrant (DPT) Examination
NDT Dye Penetrant (DPT) Examination
High-Pressure Hydro-Jet Cleaning
High-Pressure Hydro-Jet Cleaning
Heavy Bundle Rigging & Loading
Heavy Bundle Rigging & Loading
Pre-Dispatch Final Gate Inspection
Pre-Dispatch Final Gate Inspection
FREE ENGINEERING TOOLBOX

Need Quick Thermal Sizing & Area Estimation?

Use our interactive Thermal Duty (Q), LMTD, and Heat Transfer Area calculator with printable datasheets.

GET IN TOUCH

Need Immediate Heat Exchanger Inspection or Turnaround Support?

Contact our Principal Consultant {consultant} for immediate deployment and technical evaluation.

+91 8971462406